Intelligent target flowmeter

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ZW - BSL seriesIntelligent target flowmeterUsing capacitive force sensor is the new product key core…

Products overview:

ZW - BSL seriesIntelligent target flowmeterUsing capacitive force sensor is the new product key core to realize high precision, high stability, completely changed with strain chip target flowmeter temperature drift is big, poor ability to resist overload (shock), some shortcomings such as static sealing points, not only played a target flowmeter the original technical advantages, at the same time is comparable to those of volumetric flowmeter measurement accuracy, together with its unique anti-jamming performance, resistance to impurities, in addition to substitute for conventional flow measurement can measure flow problems, especially in small flow, high viscosity, easy to condensate blocking, high temperature, low temperature, strong corrosion, strong vibration, flow measurement has the very good adaptability in difficult conditions.At present has been widely used in metallurgy, petroleum, chemical, energy, food, environmental protection and other fields of flow measurement.

Second, the structure and working principle:

1, the structure:

ZW - BSL seriesIntelligent target flowmeter by 1, 2, elastic tube sensor transmitter header target board 3, target bar 4, 5, and measuring tubes.According to the working conditions of different media, must choose different elastic tube sensor, target, the target plate, the structure of the measuring tube form, therefore, the user must provide accurate and complete process parameters, it is very important to use good instrument.

2, how it works:
When the medium in pipe flow measurement, flow medium impact on the target board, make the target plate by A force F, the stress of the target by the target pole is passed to the elastic tube sensor, the size of the F with velocity V, medium density rho and stress area has the following relationship between A target board:

The target flowmeter type: F: target board by the force of C: drag coefficient A: target plate stress area of rho: medium density V2/2 g: characteristic velocity V: medium velocity, certain circumstances, the target board for A particular medium velocity and target board by force is directly proportional to the square root.V ∝ F.So under the condition of the measuring tube must be: ∝ medium flow rate Q, F and elastic tube sensor by target force is proportional to the electrical signal output, and then through the preamplifier signal amplification, after A/D converter, microprocessors, D/A converter, zui will target force F convert is proportional to the medium flow rate of 4-20 ma signal output.

Applications:

ZW - BSL series intelligent target flowmeter in addition to substitute for conventional flow measurement can measure flow problems, especially in high viscosity, smudgy medium, easy setting wall, such as high temperature, low temperature, strong corrosion flow metering in difficult condition has the very good adaptability.Widely used in petroleum, chemical, energy, food, environmental protection, water conservancy and other fields.Look from the effect after its use, has very broad applicability, namely:

1, gas, coal gas, air, hydrogen, natural gas, nitrogen gas, liquefied petroleum gas, hydrogen peroxide, flue gas, methane, butane, and so on.
2, liquid class: crude oil, paraffin, asphalt, sulfuric acid, edible oil, residue, acetone, diesel oil, mine water, detergent, soy sauce, gasoline, silicone oil, syrup, solvents, perfume, the water of the sea, aviation kerosene, ketone of soap water, glucose, oleic acid, salt water, paste, ink, coolant, ethylene glycol, mineral oil, liquid sugar, hydrochloric acid, automobile paint, resin, butter, canola oil, liquid oxygen, shampoo, toothpaste, gel, fuel oil, milk, bleach, regulator, soda, additives, detergent, alkali, ammonia, bunker oil, chemical reagents, kerosene, glycerin, dyes, water, nitrate, high boiling point of organic solution, lard, alcohol, oil, ethylene, polypropylene, such as a stupid.
3, steam, superheated steam and saturated steam.

Four, the main features:
1, the sensor is no moving parts, simple structure and firm;
2, scope of application and adaptability is wide, the fluid medium in the process of general industrial, including liquid, gas and steam, diameter range (DN15) above, all kinds of working condition (high and low temperature, atmospheric pressure and high pressure) can be used, can say its application scope can be compared with the orifice meter.
3, high accuracy, measurement can reach 0.2% total R;
4, wide range of degrees, 4:1 ~ 15:1 to spake;
5, can solve the difficult problem of flow measurement, such as measuring containing impurities (particles) smudgy fluid;Crude oil, water, high temperature residue, grout, caustic soda, asphalt, etc.
6, high sensitivity, can measure small flow rate, flow velocity can be as low as 0.08 m/s;
7, for small diameter (DN15 ~ (), low Reynolds number (Red = 103 ~ 5 x 103) of the fluid, it can make up for the standard throttle device is difficult to application occasions, such as small steam flow measurement, etc.;
8, can adapt to high parameter measurement of fluid, pressure up to tens of MPa, temperature of 450 ℃;
9, can be used in the measurement of two-way flow of fluid;
10, low pressure loss, which is about half of the standard orifice plate;
11, choke a upstream disturbance resistance is strong, straight pipe upstream side length to 5 ~ 10 d;
12, can take dry (hung heavy method) calibration, bring convenience to users cycle check;
13, direct reading instrument without external energy, clear and easy to operate, can output standard signal (pulse frequency or current signal);
14, meter high cost performance, economical flowmeter;
15, simple and convenient installation, easy maintenance.

Five, the technical parameters:
1, the measurement range of 0-400 t/h;
2, precision grade: 0.5% FS 1.0% FS 2.0% FS.
3, the output signal: 4 ~ 20 ma two wire output and flow into a linear relationship;
4, power supply voltage: 12 ~ 36 VDC;
5, nominal pressure: 1.6 2.5 4.0 6.4 MPa;
6, environment temperature: - 30 ℃ ~ 60 ℃ (special: - 40 ℃ ~ 80 ℃).
7, medium temperature: regular 100 ℃ or less (no heat sink);
Type of high temperature of 400 ℃ or less (with heat sink);
8, liquid material: room for carbon steel or 1 cr18i9ti;The rest are 1 cr18ni9ti;
9, shell material: aluminum;
10, flange standard: DIN2501 special type chosen by the user;
11, cable interface: M20 * 1.5 (internal thread);
12, protection grade: IP65;
13, load characteristic: zui big load resistance (supply voltage - 12) = = 50 * 600 Ω @ 24 v;
14, alarm output, the form of open collector, zui big input current 100 ma, zui big switch voltage 30 VDC, with belt deviation control;
Pulse output: 15, zui small pulse width 50 ms, dual output;
16, zui large cumulative flow display value of 50000 units, automatic reset;
17, damping time: 1 ~ 100 seconds arbitrary adjustable.
18, explosion-proof, explosion-proof, explosion-proof certificate number.

Six, install and use notice:
(1) the installation considerations
1, measurement before and after the pipe should be straight pipe, the pipe diameter of straight pipe shall be the flowmeter measurement tube diameter is equal, such as pipe diameter with different pipe diameter same reducer connected to the entrance.Meter length of straight pipe upstream side is generally not less than 6 ~ 20 d, according to different upstream choke typing, downstream straight pipe not less than 3-4 d.Is according to the horizontal position calibration, the flowmeter is generally installed in horizontal pipe is used, when must be installed in vertical pipe, must use weighing method for flow meter vertical install state calibrated, direction of flow shall be from bottom to top.
2, for ease of use and maintenance to prevent flowmeter enabled one-way bearing, downstream of the bypass pipe flow meter installed in parallel the installation of a drain pipe, easy cleaning and scavenging for instrument, for measuring smudgy fluid or easy to solidification and crystallization medium more necessary.Target plate and the measuring tube (table) should coaxial installation, according to a certain diameter of the experiment proved that the target plate and pipe center if deviation from 1 mm up and down, can result in a 1% to 2% of the flow coefficient of deviation, but around 1 mm deviation, the effect is obvious;
3, install, explosion-proof target type flow time, should pay attention to check for explosion-proof marks and explosion-proof certification, explosion-proof equipment are in good condition.
4, for small diameter flowmeter, due to the small diameter flowmeter is relatively heavy, in order to prevent the pipe deformation or vibrate at work, should be on the brace flowmeter.For large diameter flowmeter can not setting up support.
(2) use matters needing attention
1, before the fluid flow, downstream of the valve should be closed flowmeter, open the upstream of the valve, let the fluid into the meter section.Then slowly open the downstream of the flow meter, valve closed bypass valve at the same time, make the fluid increase slowly, avoid by all means is suddenly opened the valve impact target board damage the instrument.
2, flowmeter after running for a long time, in addition to the target plate, measuring pipe cleaning fouling, hanging heavy method should be adopted to check if there is a change characteristics of the power converter.Hanging method is applied in the center of the target plate is the same as the flow direction of Jordan farmar gravity, adjust instrument, corresponding to the flow force of the upper limit of the flow meter, which according to the type (16.6) to calculate F a, other traffic point are related to weight, read the output signal, check the basic error of each point and linearity."Hung heavy method" in the factory the product specification or other materials' is described, also can see.
3, fluid force acting on the target board and the function of the hanging heavy force or have difference, so hang heavy method can not completely replace real flow calibration.To obtain high accuracy, the necessary of real flow calibration is needed.
4, when copying or restructured board, attention should be paid to the machining precision of target board, otherwise will affect the flow coefficient.Experimental data show that for target flowmeter mouth = 0.8, pipe diameter DN = 25 mm, if target 0 01 mm diameter deviation, flow coefficient is 1%.Target plate machining accuracy and surface roughness also have influence on the discharge coefficient.
5, flow meter is running, if discover the output value, check the power conversion system is normal, may be due to the fluid flowing through the target board at its downstream vortex street, caused by vibration in the target bearing, it is about the size and velocity, medium physical parameters (density and viscosity) and so on, can be in force transformation and electrical signals take measures to improve the damping in the system.

Seven, fault handling:
Target flowmeter with breakdown self check program, the user through the display screen can be found in part:
1, when the pipe velocity is zero, the measured medium flow meter of instantaneous flow rate of values are not zero, the main cause of this phenomenon are as follows:
A, levelness, before and after installation flowmeter and target and target pole caused by tilting and produce axial horizontal component of the instantaneous flow exists;
B, flow meter run for a long time, the sensor inner stress release production micro changes;
C, in the process of installation or operation, serious overload caused by zero drift;
You may refer to the above three ways are about flow meter reset steps and methods of treatment.
D, bad earth flowmeter shell;
Processing method: users to ground.
E, target, target and measurement is sundry stuck between;
Processing method: before and after the valve closed flowmeter, excessive parts with tools to loosen flowmeter and bolt connection of the measuring tube, and gently shaking the transition parts or remove and clean up the clutter can be reset as is after.
2, the working process of the flowmeter in appear abnormal value increases, the main cause of this phenomenon are as follows:
A, target and target stem with filamentous and banded sundry;
Methods: reference to deal with sundry method.
B, under the condition of high knot engine-grease, target and target pole have serious engine-grease, make the stress components on the target plate along the measuring pipe axis projection area increase, namely the target piece between the measuring tube and annular flow area is reduced, and under the same flow rate, the sensor stress increases, zui has led to an increased flow of abnormal value;
Processing method: remove the transition parts, use tool to target and target rod and the measuring tube wall engine-grease things clear.
3, measurement error is large, some of the reasons for this phenomenon, its zui the main reason for the following:
A, when installation flowmeter and connection pipe concentricity appear relatively large displacement, sealing gasket is not concentric, thus forming the throttle resistance, greatly influence the flow measured medium;
Methods: adjust the install state.
B, the straight pipe before and after the flowmeter is too short, and directly installed the bend before the flow meter, valve, such as great interference flow components measured medium;
Methods: according to the specifications for installation or real flow field to calibrate the flowmeter.
C, by-pass pipe leakage;
Methods: inspection and replace the by-pass pipe.
D, target sheet wrapped around have banded sundry, increases the target bearing;
Processing method clutter processing method: with reference to the front.
4, flow meter with no signal or no, value for its reason mainly has the following four:
A, power poor contact or fall off;
Methods: for the onboard battery meter, check whether the battery pack, contacts are in good condition, and whether there is a battery.For the power converter,
Check the connection between the connecting wires are in good condition, whether the wire conduction, external power supply source is normal.
B, flow meter circuit damage;
Methods: to return factory repair.
C, screen damage;
Methods: change back to factory.
D, customer reception system failure;
Processing method: check, troubleshooting.
5, flowmeter has zero value, during the operation of the main reasons for this phenomenon are as follows:
A, stress components (target) fall off, lead to weak inductive sensor;
Methods: assembly specifications of the same target.
B, no voltage meter sensor output signal;
Processing method: first of all determine whether the sensor is damaged, the specific method is to see the sensor data have any change.
C, the medium flow rate is too small to be tested, below zui small scale flow meter;
Methods: returned to the factory to replace the mechanical components.

Nine, parameter table: